Pallet jacks and trucks are essential warehouse and industrial tools designed to keep materials moving safely and efficiently. Available in different pallet jack types — manual, electric, and all-terrain — these versatile machines improve productivity, reduce operator strain, and enhance workplace safety. Whether you’re navigating tight aisles, loading or unloading trailers and trucks, or transporting materials in and around a facility, choosing the right pallet jack ensures the job gets done effectively.

 

Manual Pallet Jacks

 

Manual pallet jacks are the most common type, ideal for lighter loads and compact workspaces. Because they rely on operator force rather than batteries, they’re durable, low-maintenance, and can be used continuously across multiple shifts without downtime.

 

Specifications:

• Load Capacity: 2,200–5,500 pounds.
• Fork Lengths: 36–48 inches.
• Fork Distance (Width): Typically 18–27 inches.
• Raised Height: 3–8 inches.
• Wheel Types: Polyurethane or nylon (best for smooth indoor floors).

 

Use Cases:

• Short-distance transport in warehouses or retail stockrooms.
• Tight aisles and compact workspaces.
• Businesses prioritizing low cost and minimal upkeep.

 

Manual pallet jacks are best for operations needing reliable, everyday material handling.

 

Specialty Options

 

Manual pallet jacks also come in specialty fork designs that make them more adaptable across different environments and pallet types:

 

• Narrow Fork Pallet Jacks: Built with a shorter width across the forks than standard models, narrow jacks are designed for maneuverability in tight spaces and narrow aisles. They fit smaller-sized pallets with ease and are available in multiple widths and weight capacities.
• Low-Profile Pallet Jacks: These models are engineered to slide easily into pallets and skids with low clearance openings. With lowered fork heights down to 1.5 inches, they’re ideal for handling heavy loads that sit close to the ground without damaging the product or the pallet.
• Adjustable-Width Fork Pallet Jacks: Featuring forks that can be repositioned by loosening and resetting the front and rear adjusting bolts, adjustable-width models are suitable for a variety of pallet sizes. Designed with ergonomic handles and smooth-rolling polyurethane wheels, they provide easy entry and exit from pallets.

 

Electric Pallet Jacks

 

Electric pallet jacks use a battery-powered motor to reduce strain and increase speed over longer distances. Available in walk-behind and ride-on models, they’re ideal for high-volume operations.

 

Specifications:

• Load Capacity: 3,000–6,600 pounds.
• Fork Lengths: 36–48 inches.
• Raised Height: 3–8 inches.
• Battery Life: 6–8 hours per charge.
• Charging: Plug-in charging or removable batteries.

 

Use Cases:

• Large distribution centers or big-box retail.
• Frequent, heavy-duty lifting.

• Workplaces prioritizing ergonomics and throughput.

 

If you’re comparing electric pallet jacks vs. manual models, electric jacks are best for companies balancing speed, operator safety, and productivity. Manual jacks, on the other hand, are affordable and easy to maintain.

 

All-Terrain Pallet Jacks

 

All-terrain pallet jacks are built with oversized pneumatic wheels to travel over gravel, dirt, and uneven outdoor surfaces. These jacks make it possible to handle materials where standard equipment cannot go.

 

Specifications:

• Load Capacity: 2,200–4,400 pounds.
• Fork Lengths: 36–48 inches.
• Raised Height: 3–8 inches.
• Wheel Types: Pneumatic tires (shock absorption on rough terrain).

 

Use Cases:

• Construction sites and lumber yards.
• Outdoor events and uneven ground transport.
• Industries needing mobility beyond warehouse floors.

 

All-terrain jacks are great for rugged job sites where standard pallet jacks can’t operate.

 

Pallet Jack Specifications: A Quick Comparison

 

 

Safety Tip: Always confirm pallet jack specifications in the product manual. Following OSHA standards (like 29 CFR 1910.178) helps prevent accidents, injuries, and compliance issues.

 

Feature Highlights

 

• Available in standard, low-profile, and high-lift models.
• Ride-on vs. walk-behind powered units.
• Pneumatic wheels designed for outdoor mobility.
• Adjustable forks for different pallet sizes.
• Optional built-in scales to weigh loads in motion.
• Ergonomic handles for safer operation.

 

Pallet Jacks FAQs

 

How much weight can a pallet jack hold?

Most pallet jacks carry between 2,200 and 6,600 pounds, depending on the model. Always check the manufacturer’s weight rating to prevent overloading.

 

What fork lengths are available for pallet jacks?

Fork lengths typically range from 36–48 inches. Adjustable models offer flexibility for handling varied pallet sizes.

 

Are all-terrain pallet jacks suitable for outdoor use?

Yes. Designed with pneumatic tires, all-terrain models easily travel over gravel, dirt, and uneven surfaces, making them ideal for outdoor worksites.

 

What’s the difference between manual and electric pallet jacks?

Manual pallet jacks are durable and low maintenance but require physical effort. Electric pallet jacks use battery power to reduce operator fatigue and handle heavier loads faster.

 

Take the Next Step With Global Industrial

 

Need help finding the right pallet jack for your warehouse, retail space, or job site? Explore our full range of products or connect with a team member for expert guidance.

 

The information contained in this article is for informational, educational, and promotional purposes only and is based on information available as of the initial date of publication. It is the reader’s responsibility to ensure compliance with all applicable laws, rules, codes, and regulations. If there is any question or doubt in regard to any element contained in this article, please consult a licensed professional. Under no circumstances will Global Industrial® be liable for any loss or damage caused by your reliance on this article.